Small Animal Feed Pellet Plant

Small Animal Feed Pellet Plant

Animal feed processing line flow as following The initial step in the materials receiving process is followed by the crushing process. Consequently, once the crushing process is completed, the next stage is the mixing process. Subsequently, the pelletizing process takes place, which leads to the...
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Description
The small animal feed pellet plant is designed for small-scale production of animal feed pellets, ranging from 1000 to 2000kg/h. This efficient plant caters to a wide range of animals including cattle, sheep, goats, horses, chickens, ducks, and even fish. The key components of this plant include a small hammer mill, a compact feed mixing machine, a screw conveyor, a storage silo, and a small feed pellet mill. Additionally, it also features a feed pellet cooler and a packaging machine for convenient storage and distribution. The beauty of this plant lies in its versatility, as each machine can be customized according to specific requirements and preferences. Whether you need sinking fish feed pellets or nourishing chicken feed, this plant has got you covered. With its comprehensive range of equipment, it ensures the production of high-quality and nutritious animal feed pellets.1-7


Animal feed processing line flow as following


The initial step in the materials receiving process is followed by the crushing process. Consequently, once the crushing process is completed, the next stage is the mixing process. Subsequently, the pelletizing process takes place, which leads to the formation of pellets. After pelletization, the pellets undergo the cooling process to ensure their temperature is reduced. Finally, the cooled pellets undergo the final stage of the packing process.


Material Cleaning Sieving and Accepting Process.


Our small animal feed pellet plant utilizes granule and flour cleaners to remove any dust and debris from the materials we receive. Additionally, we use magnetic cylinders to extract any metal or iron contaminants that may be present. Once the materials have been thoroughly cleaned, they are sent to the next stage of the production process. We take great care in ensuring that our raw materials are of the highest quality and free of any impurities that may affect the final product.


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Features of Raw Material Grinding Machine


The crushing of raw materials in large and medium-sized feed and food processing enterprises requires a machine with stable performance and wide application. Our machine fits the bill, boasting direct transmission, scientifically arranged hammer heads, a large clearance between hammer and screen, and uniform fineness of finished products. Meanwhile, imported high-quality bearings keep the working temperature low. We also offer various screen sizes to choose from, featuring quick-opening mechanical and elastic screen-pressing mechanisms that make for fast screen replacement and easy operation and maintenance.


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Feed Material Mixing Process


The speed of mixing is quick, as the mixing cycle takes only 30-120 seconds per batch. Furthermore, the mixing uniformity is top-notch and segregation is not produced with a CV of ≤ 5%. The machine mixing process is also moderate, allowing for various loading ranges. Environmental requirements are anticipated to be satisfied, and the compressed air cleaning system is an option to reduce residue to the minimum level. Additionally, customization of a particular atomization spray system is available. By utilizing this system, the addition of substances such as molasses or grease will be uniform.


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Feed Pelletizing Process


Designed from the CPM models, Europe and the United States box.


The main drive uses high precision gear drive, the output is about 20% higher than the belt drive type.Selection of imported high-quality bearings, oil seals, to ensure that the machine running efficient, stable, low noise.Feeder made of stainless steel, by using frequency control motor to ensure that the quality of particles discharged.Single Conditioner or double conditioners can be choosed, made of stainless steel, to precook raw materials before pelletizing.The international advanced level of compensation type serpentine spring coupling, with a new structure, compact, safe, low noise, low fault performance.Ring mold lifting device, gear box gear oil automatic cooling system.


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Feed Pellet Cooling and Crumbling Process


● Feed Pellet Cooling process

The latest octagonal cooling box design, no cooling dead ends. The use of closed feeder feed, into the air area, cooling effect is significant.Discharging material evenly and evenly stacked in the cabin.The use of slide valve reciprocating discharge mechanism, the movement is smooth, reliable, with small residues.Low energy consumption, easy operation.After cooling the finished product temperature is not higher than room temperature+3 ºC ~ 5 ºC, suitable for the cooling of granular materials.


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● Feed Pellet Crumbling Process

Diameter of feed pellet can be customized by the different die mould hole, but length can be also adjusted by the feed pellet crumbler machine. Roller type feed pellet crumbler is the ideal equipment for feed pellet crushing. Double-roller feed pellet crumbler is suitable for crushing feed pellet, such as chicken feed, duck feed and goose feed etc.


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● Feed Pellet Screening and Grading Process

Combination of the circle, oval, straight three kinds of movement, screening effect is good. Screen ship drive with belt drive, emphasis on balance, low noise.Screen tail support for the improved elastic support, vibration, low noise. Strengthen the base to ensure a more balanced operation of the equipment.


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● Feed Pellet Packing Process

High-precision weighing indicator, import PLC,high-precision analog load cell composed of weighing control system.Applicable to materials with poor mobility. In the weighing mechanism, the hopper on the system with a suction port, can effectively control the spill of equipment dust to ensure that the dust concentration in the working environment, and can make the scale of the body pressure to maintain balance with the outside world, to avoid the air flow weighing accuracy influences.Packing accuracy: 0.1% Packing range:5-50kg / bag


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